Download Manufacturing in Real-Time: A Guide for Managers and by Gian Frontini, Scott Kennedy PDF

By Gian Frontini, Scott Kennedy

The improvement of self-operating machines is the basis of contemporary production. This present production surroundings relies on automation and clever machines that experience the power to make issues with a degree of accuracy and consistency that people can't fit. so as to maximize potency, engineers and executives have to swap their outlooks, approaches and techniques and therefore, undertake new equipment and administration platforms. The authors show what's wanted by means of first featuring a quick heritage of producing and the alterations we now have already obvious after which make their approach into the present production surroundings. subject matters coated comprise offer chain administration, product streams, the function of automation within the offer chain, the relationships among machines and other people in automatic product streams (looking at what machines do top and what people do best), version and qc, statistical strategy keep watch over, the movement of data in a provide chain and the way all of those components are effected by way of new applied sciences and wish to be replaced to permit for optimum potency as we movement extra towards automation in factories. *Discover the influence of latest applied sciences at the destiny form at the production industry*Excellent examples used all through to illustrate every one thought and process*Includes a CD with lectures, slides, tutorials, dynamic versions and lots more and plenty extra!

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Extra info for Manufacturing in Real-Time: A Guide for Managers and Engineers in an Age of Smart Machines

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The capital used in manufacturing is divided into two categories" ~ Fixed capital, which represents the physical assets employed ~ Working capital, which represents the capital employed in inventories, bills payable, and invoices receivable Depending on the business the capital employed can be very large (as in most manufacturing operations), or can be small (or negative) in distribution systems. 5). It is, nevertheless, a critical element of cost accumulation and is poorly understood in many manufacturing plants.

These questions point to one of the central ideas of this book. Much of the information that is reported as single-value variables to comply with accounting and general business performance metrics is, in reality, average values of statistical distributions. The profitability of a business is increasingly dependent on the shape of these statistical distributions. This was not the case when communications were slow and operations were not directly connected with markets. Smart machines have changed this paradigm and created the need to interpret flow as it happens.

Manufacturing in Real Time: Managers, Engineers, and an Age of Smart Machines 53 Introduction to Product Streams ,,, Flow, Yield, and Product Costing The mathematical relationship between product cost and individual processes in a discontinuous manufacturing stream is fairly complex and is not readily definable without the use of statistics. At first approximation, the cost of a product (Cp) is the sum of the cost of all materials used at each step (cm), the cost of all the additional resources used at each step (cy or variable cost), all the allocations of the fLxed cost in each step (cfor allocation of fLxed cost), plus the cost of inventory for the duration of each step (cc or carrying cost).

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